Higher Shear: Introducing the Quadro® HV High Shear Homogenizer

Lower Costs, Higher Shear: Introducing the Quadro® HV High Shear Homogenizer

by | Oct 3, 2024 | Quadro

Quadro-HV-high-shear-homogenizer-wet-mill
In today’s fast-paced industries, efficient, precise, and cost-effective processes are essential. Whether in pharmaceuticals, food, cosmetics, or industrial applications, managing submicron emulsions and suspensions requires advanced solutions. Traditional high-pressure homogenizers or media mills often come with high capital costs and inefficiencies. That’s where the Quadro® HV High Shear Mixer Homogenizer excels, offering cutting-edge technology to deliver unmatched high shear mixing and wet milling without the need for expensive high-pressure systems.

Market Challenges in Bulk Processing

Handling submicron emulsions and wet milling processes in various industries has traditionally been an energy-intensive, time-consuming, and costly endeavor. High-pressure homogenizers, while effective, demand significant capital investment and complex operational requirements. Media mills, on the other hand, face challenges in cleaning and maintenance, making them inefficient for frequent process changes or multi-product facilities. As a result, there is a growing need for solutions that balance high shear efficiency with lower operational costs and easy maintenance.

Quadro® HV High Shear Mixer Homogenizer: An Industry Game-Changer

The Quadro® HV Series offers a unique alternative to high-pressure homogenizers and media mills by delivering high shear results without the need for high-pressure processing. Available in both Emulsifier and Wet Mill configurations, it is ideal for processing submicron emulsions and micronizing suspensions in industries ranging from pharmaceuticals to personal care products.

Features of the Quadro® HV Series:

  • Two Configurations: Optimized for either emulsifying or wet milling, with easy tool changeovers for flexible process shifts.
  • Advanced Cone Valve Technology: Ensures seamless material flow, reducing clogging and downtime.
  • Sanitary Design: Fully drainable with quick-connect sanitary clamps for easy cleaning and maintenance.
  • High Shear Performance: Provides over 55 times the high shear energy of conventional rotor-stator mills, reducing processing time and increasing efficiency.

Applications Across Industries

Industry Applications
Pharmaceutical Drug suspensions, ophthalmic emulsions, API wet milling
Cosmetics Cream emulsions, pigment dispersions, sunscreens
Food & Beverage Flavor dispersions, omega-3 emulsions, beverage pulp milling
Industrial Ink dispersions, resin suspensions, graphite slurries

Specifications at a Glance

Model Motor Size HP (kW) Capacity gpm (lpm) Inlet Fitting in (mm) Discharge Fitting in (mm)
HVO 7.5 (5.5) 0.3 – 2.5 (1 – 9.5) 0.5 (13) 0.5 (13)
HV1 20 – 25 (15 – 18.5) 5 – 25 (20 – 95) 1.5 (38) 1.5 (38)
HV3 40 – 60 (30 – 45) 30 – 75 (110 – 285) 3 (75) 2.5 (64)

Performance & Advantages

  1. Cost Savings: Equipment cost is up to 70% lower than traditional homogenizers or media mills.
  2. Efficiency: High capacities save process time with a smaller footprint and reduced energy consumption.
  3. Flexibility: Available in portable and multi-functional process skids, making it adaptable to multiple production lines.
  4. Product Integrity: Ideal for sensitive materials as the liquid medium dissipates heat, protecting the product.

Why Choose Quadro® HV?

  • Enhanced Operational Efficiency: With accelerated rotor/stator velocities and a unique design, the HV provides the highest levels of shear energy for quicker processing times.
  • Lower Costs: The cost-effective solution for submicron homogenizing, the HV, eliminates the need for expensive media mills and reduces operational downtime.
  • Versatile and Sanitary: Suitable for a variety of applications, the HV’s sanitary design ensures fast, easy cleaning, making it perfect for industries with stringent hygiene requirements.

Conclusion

The Quadro® HV High Shear Mixer Homogenizer offers a revolutionary approach to high shear mixing and wet milling, bridging the gap between traditional rotor-stator mixers and high-pressure homogenizers. With superior performance, cost efficiency, and unmatched versatility, it is the ideal solution for industries looking to streamline processes and improve production efficiency. Explore the Quadro® HV Series today to see how it can revolutionize your manufacturing operations. For more information, contact us today!