Contained Compaction Systems (CCS) machines are advanced dry granulation systems primarily used in the pharmaceutical, chemical, and food industries. CCS machines are designed to enhance powder processing operations by converting fine powders into densified sheets, which can then be granulated to achieve the desired particle size distribution. These systems are used to improve powder characteristics such as flowability, compressibility, and density.
Key Features of CCS Machines in India:
- Scalability: CCS machines are scalable from lab-scale to full production, ensuring consistent results across different production stages.
- High Containment: They offer high containment to minimize product exposure to operators and the environment, reducing contamination risks.
- Automated Controls: Equipped with automated controls for repeatable processes, CCS machines reduce the risk of human error.
- Precision Compaction: The precision parallel floating rolls ensure uniform compaction force, leading to consistent ribbon density.
- Dual-Screw Feed System: Ensures ideal conditions at the critical nip area of the rolls.
- Standardized HMI Screens: Easy to operate and configure.
Models and Capacities of CCS Roll compactors :
- CCS220: Ideal for R&D and proof of concept.
- CCS320: Suitable for small volume or pilot production.
- CCS520: Designed for mid-sized production-scale capacity.
- CCS720 and CCS1025: Built for large production-scale capacities.
- Capacity Range: From approximately 25 kg/hr to 450 kg/hr**
** Note that the actual capacity may vary depending on the specific product characteristics and operating conditions.
Additional Options:
- Product Containment System (PCS): Provides superior containment levels, offers OEB4 classification without isolators, ideal for highly potent or toxic powders.
- Wash-in-place (WIP) Capabilities: Enables thorough cleaning and sanitization without disassembly, reduces downtime and improves efficiency, ensures compliance with regulatory standards.
- Customizable Configurations: Tailored solutions to meet specific production requirements, flexible options for size, capacity, and features, ensures optimal performance and efficiency.
Key Advantages of Fitzpatrick Roll Compactors Manufactured in India:
- Imported Technology, Domestic Manufacturing: Customers benefit from the same high-quality, reliable Fitzpatrick technology at a competitive price.
- Customizable Software: Leveraging India’s renowned IT expertise, our software is tailored to each customer’s specific needs, providing user-friendly and auditor-approved reporting solutions.
- Local Support: IDEX India offers prompt and efficient assistance with sales, service, and spare parts, minimizing downtime.
Applications:
- Pharmaceutical: Uniform granules for tablet formulation.
- Nutraceutical: Consistent particle size for dietary supplements.
- Food Processing: Enhanced flowability and compressibility of food powders.
- Fine Chemicals: Improved handling and processing of chemical powders.
These applications demonstrate the versatility and effectiveness of CCS Roll compactors in various industries
Conclusion:
CCS Roll Compactors are indispensable tools for revolutionizing powder processing operations across various industries. By understanding their key features, benefits, and applications, businesses can make informed decisions when selecting the ideal equipment to optimize their production processes.
IDEX MPT Fitzpatrick is a leading manufacturer of CCS machines, offering a diverse range of models and options to cater to different production requirements. By investing in a CCS machine, businesses can enhance their production efficiency, improve product quality, and ensure safety and compliance in their operations.
