Contained Compaction System (CCS) machines are advanced dry granulation systems used primarily in the pharmaceutical, chemical, and food industries. CCS machines are designed to improve powder processing operations by converting fine powders into densified sheets, which can then be granulated to achieve a desired particle size distribution. These systems are used to enhance powder characteristics such as flowability, compressibility, and density.
Key Features of CCS Machines in India
CCS machines are scalable from lab-scale to full production, allowing for consistent results across different production stages. They offer high containment to minimise product exposure to operators and the environment, reducing contamination risks. Equipped with automated controls for repeatable processes,
CCS machines reduce the risk of human error. The precision parallel floating rolls ensure uniform compaction force, leading to consistent ribbon density.
Models and Capacities of CCS Machines in India
CCS machines come in various models to suit different production needs. The CCS220 is ideal for R&D and proof of concept, while the CCS320 is suitable for small volume or pilot production. The CCS520 is designed for mid-sized production-scale capacity, and the CCS720 and CCS1025 are built for large production-scale capacities.
Additional Options of CCS Machines in India
Additional options include the Product Containment System (PCS) for minimising exposure and preventing contamination and the in-wall configuration for maintenance outside clean rooms. The vacuum deaeration system is an optional feature for improved product quality.
Benefits of CCS Machines in India
CCS machines offer several benefits, including improved profitability due to minimal maintenance and reduced downtime. They also enhance safety with full containment and inert atmosphere systems for handling toxic and hazardous products. The versatility of CCS machines is demonstrated by their wide selection of milling options and rotor/screen combinations. These machines are recognised for their market-leading design and ability to improve end-product consistency, making them a valuable asset in various industries.
Manufacturers of CCS Machines in India
C.C.S. Projects and Equipments Private Limited, based in New Delhi, specialises in manufacturing a wide range of compaction and granulation equipment, including CCS machines. Unitech Allied Automation, also located in New Delhi, is known for manufacturing and exporting various automation equipment, including CCS machines. Fein Power Tools India Private Limited, based in Gurugram, is renowned for high-quality power tools and accessories, including CCS machines. Insmart Systems provides advanced CCS testing machines designed for various industrial applications. Precision Robotics & Automation, based in Gwalior, Madhya Pradesh, offers a range of CCS testing machines, including PC-based and heavy-duty models. These companies are known for their expertise in manufacturing high-quality CCS machines to cater to various industrial needs.
IDEX MPT Fitzpatrick
IDEX MPT Fitzpatrick is renowned for its advanced dry granulation and particle processing technologies. Their Contained Compaction System (CCS) machines are highly regarded in the pharmaceutical, chemical, and food industries.
Fitzpatrick’s CCS machines are designed for dry granulation, transforming fine powders into uniform granules with superior density and particle size control. These machines are used in pharmaceutical formulation, nutraceutical formulation, food processing, and fine chemicals.
- Key Features of IDEX MPT Fitzpatrick CCS Machines
Fitzpatrick’s CCS machines offer high containment levels, making them suitable for handling potent and hazardous materials. These machines are scalable from lab-scale to full production, ensuring consistent results across different production stages. The dual-screw feed system ensures ideal conditions at the critical nip area of the rolls, leading to high-quality results. Equipped with standardised HMI screens, these machines are easy to operate and configure.
- Models and Capabilities of IDEX MPT Fitzpatrick CCS Machines
Fitzpatrick’s CCS machines come in various models to suit different production needs. The CCS220 is ideal for R&D and proof of concept. The CCS320 is suitable for small volume or pilot production. The CCS520 is designed for mid-sized production-scale capacity. The CCS720 and CCS1025 are built for large production-scale capacities. The CCS220 has roll dimensions of 2 x 20 cm and a roll force of 26 kN/cm, with a capacity of up to 25 kg/hr. The CCS320 has roll dimensions of 3 x 20 cm and a roll force of 17 kN/cm, with a capacity of up to 75 kg/hr. The CCS520 has roll dimensions of 5 x 20 cm and a roll force of 15 kN/cm, with a capacity of up to 200 kg/hr.
- Additional Options of IDEX MPT Fitzpatrick CCS Machines
Fitzpatrick’s CCS machines offer additional options to enhance their functionality. The Product Containment System (PCS) provides nitrogen inerting and security interlock for higher containment levels. The machines also offer wash-in-place capabilities for easy cleaning and maintenance. Fitzpatrick also offers various customisation options to suit specific needs, including isolator-ready configurations and laminar flow booth arrangements.
- Benefits of IDEX MPT Fitzpatrick CCS Machines
Fitzpatrick’s CCS machines offer several benefits. They require minimal maintenance and have reduced downtime due to fewer parts, which improves profitability. The machines also enhance safety with full containment and inert atmosphere systems for handling toxic and hazardous products. Fitzpatrick also offers a wide selection of milling options and rotor/screen combinations, demonstrating their versatility.
- Applications of IDEX MPT Fitzpatrick CCS Machines
Fitzpatrick’s CCS machines have a wide range of applications. In the pharmaceutical industry, they are used for creating uniform granules for tablet formulation. In the nutraceutical industry, they ensure consistent particle size for dietary supplements. In the food processing industry, they enhance the flowability and compressibility of food powders. In the fine chemicals industry, these machines improve the handling and processing of chemical powders.
Conclusion
CCS machines are valuable tools for improving powder processing operations in various industries. By understanding the key features, benefits, and applications of CCS machines, businesses can make informed decisions when selecting the right equipment for their specific needs.
IDEX MPT Fitzpatrick is a leading manufacturer of CCS machines, offering a wide range of models and options to cater to different production requirements. By investing in a
CCS machine, businesses can enhance their production efficiency, improve product quality, and ensure safety and compliance in their operations.
